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    • 2019-12-12 PCA Participates in Recruiting Event at Community College
    • 2020-1-20 PCA Named One of America’s Most Responsible Companies by Newsweek
    • 2022-06-01 PCA Designers Collaborate with NC State to Design Award-Winning Exhibit
    • 2020-5-8 PCA Morganton Supports Local Food Drives
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    • Santa Fe Springs Hexacomb® Plant
    • Waco Sheet Feeder
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    • Jackson Containerboard Mill
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  • Sustainability
    • Managed Forestry
    • Continuous Recycling
    • Renewable Resources
    • Responsible Business Practices
    • PCA Responsibility Report
  • Beyond the Box
    • Life Cycle of a Corrugated Box
    • The Myth of 100% Recycled Content
    • Profiles With a Purpose
    • What Goes in a Box?
    • What Impacts Box Performance?
    • Getting the Good Message Out
    • More Than Ink on Paper
    • Do You Speak Corrugated?
    • How Containerboard Is Made
    • How Corrugated Boxes Are Made
  • Industry Insights
    • Auto Parts
    • Snack Food Trends 2021
    • E-Commerce Pkg
    • New to E-Commerce
    • Sustainable Produce Packaging
    • Humidity and Temperature
    • New Shopping Behaviors Impact 2022 Retail Trends
    • 7 Retail Display Styles Companies Rely On
    • Retail Displays and Connected Experiences Meet Consumer Expectations
    • Corrugated Packaging’s Environmental Sustainability
    • Manufacturing Trends 2022: Technology and Managing Uncertainty
    • Auto Parts Testimonial
    • Lower Shipping Costs
    • Floral Packaging
    • Put PCA's Expertise to Work
    • Snaxpo 2019 Takeaways
    • Bakery Packaging
    • GFSI
    • Recycling
    • Heavyweight Packaging
    • TFB Success Story
    • Find the Right Packaging Vendor
    • Package Design Testing
  • Our Company
    • The PCA Advantage
    • Senior Management Team
      • Mark W. Kowlzan
      • Thomas A. Hassfurther
      • Robert P. Mundy
      • Pamela A. Barnes
      • Charles J. Carter
      • Jeff S. Kaser
      • Darla J. Olivier
      • Kent A. Pflederer
      • Bruce A. Ridley
      • Robert A. Schneider
      • D. Ray Shirley
    • Community Outreach
    • History
      • History (1990-1999)
      • History (1867-1970)
  • Investor Relations
    • Senior Management Team
      • Mark W. Kowlzan
      • Thomas A. Hassfurther
      • Robert P. Mundy
      • Pamela A. Barnes
      • Charles J. Carter
      • Jeff S. Kaser
      • Darla J. Olivier
      • Kent A. Pflederer
      • Bruce A. Ridley
      • Robert A. Schneider
      • D. Ray Shirley
    • Board of Directors
    • Corporate Governance
    • Shareholder Information
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  • News
    • 2018-3-29 PCA Celebrates Groundbreaking for its New Box Plant
    • 2018-04-20 PCA Supports ICPF Dinner and Teleconference
    • 2018-05-09 PCA Holds Blood Drive at Corporate Offices
    • 2018-06-25 PCA Raises Funds for Children's Hospital After Theft
    • 2018-06-08 PCA Participates in FAME Program
    • 2018-07-05 PCA Helps “Do Lunch” To Benefit Meals on Wheels
    • 2018-07-27 PCA Publishes Its 2017 Responsibility Report
    • 2018-09-10 PCA Corporate Employees Visit Local Grade Schools
    • 2018-10-09 PCA Richmond Supports Area Schools
    • 2018-3-23 PCA DeRidder Mill Announces Scholarships
    • 2018-1-19 PCA Huntsville Gives Back to Its Community
    • 2018-10-29 Mark Kowlzan Named Global Containerboard CEO of the Year
    • 2018-11-13 PCA Employee Coaches Special Olympics Sailors
    • 2018-12-21 PCA Vincennes Helps Families in Need Over Thanksgiving
    • 2020-7-31 PCA Morganton Donates Materials to Local Robotics Program
    • 2020-10-7 PCA Mill Supports Food Needs at Local Community Center
    • 2020-12-1 PCA Tomahawk Named an Educator of the Year by TEAPIE
    • 2021-2-8 PCA’s Benjamin Frank Earns TAPPI’s Gunner Nicholson Gold Medal Award
    • 2021-4-20 COVID-19 Vaccine Distribution: Building a Box to Help Save Lives
    • 2021-8-17 PCA Releases 2020 Corporate Responsibility Report
    • 2021-10-6 PCA Richland Supports Local Fund and Food Drive
    • 2021-12-21 International Falls Mill Provides Year-Long Community Support
    • 2022-01-03 PCA Named One of the Worlds Best Employers by Forbes Magazine
    • 2020-6-11 PCA Atlanta Partners With Hosea Helps
    • 2020-4-13 PCA Employee Helps Neighborhoods Hit by Tornado
    • 2019-01-29 PCA Supports the Arts
    • 2019-03-14 Six PCA Plants Raise Funds to Benefit Toys for Tots
    • 2019-04-05 PCA Employee Provides Assistance to Guatemalan Town
    • 2019-05-15 PCA Plant Hosts Local First Grade Class
    • 2019-07-09 PCA Continues Partnership with the Red Cross
    • 2019-09-19 PCA Ashland Celebrates Its 40th Anniversary
    • 2019-10-25 PCA Employees Participate in Haitian Orphanage Projects
    • 2019-12-12 PCA Participates in Recruiting Event at Community College
    • 2020-1-20 PCA Named One of America’s Most Responsible Companies by Newsweek
    • 2022-06-01 PCA Designers Collaborate with NC State to Design Award-Winning Exhibit
    • 2020-5-8 PCA Morganton Supports Local Food Drives
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PCA Simplifies Heavy-Duty Parts Packaging for Automotive OEM Suppliers

9/23/2020

With the COVID-19 pandemic forcing many consumers to keep their vehicles longer than usual, along with an increased demand for used-car inventories, there’s been a steady increase in the need for auto parts. PCA has an experienced, dedicated team focused on providing out-of-the-box solutions for the automotive industry.

“PCA has a particular advantage when it comes to working with Tier 1 OEM suppliers,” says PCA Sales Manager Chris Pannecouck. “Because we produce large-format palletized boxes, we can deliver many more possibilities for automotive suppliers.”

PCA’s full-line facilities produce heavy-duty corrugated shipping materials, a necessity for automotive parts suppliers. These manufacturing plants specialize in triplewall corrugated that is significantly stronger than normal shipping boxes. Other specialties benefiting automotive OEM suppliers include:

  • Large shipping containers
  • ExportPack™ (preassembled packaging for overseas shipment)
  • Multi-color printing
  • Expendable shipping containers
  • Custom builds and kit bundling
  • Bulk boxes
  • Hazardous materials packaging

Bulk-Shipping Design Team Focuses on OEM Solutions

The real differentiator, however, comes down to expertise, Pannecouck says. A dedicated bulk-shipping design team works directly with automotive OEM customers. Together, they quickly identify, troubleshoot and eliminate the biggest challenges facing bulk shippers — damaged goods, excessive shipping and material costs. The goal of the team and their innovative efforts is to protect automotive parts from the moment they leave the production line until they’re in the hands of the end user.

“Our three-person design team from the Plymouth, Michigan, plant drives competitive advantage for our partners seeking bulk or heavy-duty packaging,” Pannecouck says. “They have a combined 60 to 70 years of experience. If there’s a part on a vehicle, I’m positive we’ve designed an individual box or a multi-pack for it. We’ve seen it all.”

That’s not an exaggeration. Pannecouck can rattle off a long list of automotive parts the PCA team has designed custom packaging for, from bolts to bulky wheels to heavy, awkward items like engines, frames, axles, exhaust systems and transmissions.

Custom Packaging and Shipping

The most challenging shipments often require custom hand-assembled packaging configurations. These kits include specialized pallet assemblies, wood corners for extra protection, wooden posts to support excessive weight and foam protection.

According to Pannecouck: “Many times we build and assemble custom box configurations in our warehouse before shipping to customers. That all takes a significant amount of time and resources. We feel this differentiates us in the marketplace. We even seek out customers who want custom packs for specific parts.”

Other PCA heavy-duty and bulk packaging advantages include:

  • Warehouse space for just-in-time (JIT) delivery
  • Lighter, expendable alternatives for overseas shipments, replacing the need for returnable plastic containers or metal racks
  • Bank builds — a “bank” of parts set aside for cars no longer in production
  • A testing lab in Mundelein, Illinois, that conducts vibration and incline tests to ensure quality, safety and protection

In short, PCA can design a bulk, heavy-duty shipping solution for automotive parts in any size, weight or configuration.

To learn more about PCA’s automotive OEM packaging capabilities and specialties, please complete the form below.

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Click below to see a gallery of our innovative automotive packaging.
Two layers of eight headlamps each are separated and supported by a die-cut partition to prevent breakage.
This innovative design incorporates scored sheets that act as void fill to position and contain B pillar parts.
This innovative design for a full body side eliminates part-to-part contact and provides easy unloading.
Corrugated octagon tubes support individual wheel containment — strong enough to protect eight wheels in one box.
A die-cut partition assembly supports the differential and prevents part-to-part contact.
This innovative design uses corrugated blocks to contain and separate the half shaft.
PCA’s unique cowl plenum packaging uses corrugated blocks to support and separate stampings.
This exhaust assembly package uses corrugated blocks to support parts, and a triplewall outer sleeve provides maximum strength.
This rear axle assembly package uses corrugated blocks to support the axles and wood posts for stabilization.
Pullquote - Social Media | Automotive Packaging | PCA Has Seen it All
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